Description :
Stanrose® Chemiseal CRS is a coating / topping / lining designed
for use where chemical resistance is required on concrete or steel
substrates. As the protective component of a system, it is used in
conjunction with Stanrose® Primer, a two-component epoxy primer
providing excellent adhesion to dry or damp concrete substrates
and good chemical-resistance. Stanrose® Chemiseal CRS is based upon
a modified Stanrose® Vinyl Ester polymer resin that provides a hard
and durable surface. It offers high resistance to a variety of
solvents, acids and oxidizing substances and excellent dry
heat-resistance up to 140o C
(284o F).
It is specially designed to serve the needs of the new age
industry. It is an economical system, high chemical resistance,
high impact resistance, aesthetically appealing which can be
applied in less than half the time required for conventional
lining. It costs half as much and has a life span comparable to
the most sophisticated lining system. Like all composite Stanrose®
Chemiseal CRS combines the good qualities of its various
ingredients to give a system that is much superior to its
constituents. Thus Stanrose® Chemiseal CRS has a much better
resistance to chemicals particularly oxidizing agents and high
concentration of alkalies than epoxies and a better adhesion to
concrete than FRP and Furan linings.
Where to Use ?
●
As a smooth,
chemical-resistant lining on concrete or steel substrates.
●
As a broadcast,
textured floor system to provide a slip-resistant, durable wearing
surface in pedestrian areas where aggressive chemicals are
present.
●
Protection of
containment tanks, machine bases, and plant floors and walls
exposed to aggressive chemicals.
●
Protection against
ground-water contamination resulting from uncontained chemical
spills.
Application of Stanrose® Chemiseal
CRS :
Concrete Substrates :
●
Smooth Coating
: This
provides a smooth, easy-to-maintain system.
●
Primer Coat :
Apply
Stanrose® Primer onto concrete substrate using a brush, roller or
squeegee to a uniform coverage without ponding. Allow primer to
cure for a minimum of 6 hours at 20o C (68o
F) or 10 hours at 10o C (50o F)
●
Screed Coat :
Apply
Stanrose® Screed for a minimum of 12 hours.
●
Applying of one
layer of 450 gsm FIBER mat and pigmented with high chemical
resistant resin.
●
Applying of 2
coats of Vinyl Ester Resin based Fiber Reinforced -- Stanrose®
Chemiseal CRS as finish coats using a brush, roller or squeegee to
a uniform coverage without ponding and let it cure for 36 hrs.
Steel Substrates :
●
Consolidation and
sealing of common steel substrates with Stanrose® Primer is not
usually required under typical circumstances. However, due to
variations in steel quality, surface condition, surface
preparation and ambient conditions, reference test areas are
recommended to determine whether priming is required to prevent
the possibility of de-bonding, blisters, pin-holes or other
defects.
●
Application of
Stanrose® Chemiseal CRS over properly-prepared steel surfaces is
typically the same procedure as outlined above for both Smooth
Coating and Broadcast Build up Systems over concrete substrates,
excluding the use of Stanrose® Primer, unless a thicker wear coarse
layer is required to resist heavy traffic.
Advantages :
●
Stanrose® Chemiseal
CRS may be applied as a smooth coating system or as a build-up
system incorporating aggregate.
●
Both systems are
suitable for vertical and horizontal surfaces.
●
The build-up
system provides a hard-wearing and slip-resistant floor finish.
●
Exhibits excellent
impact-, abrasion- and fatigue-resistance.
●
The systems both
provide excellent protection for steel and concrete against a wide
range of chemicals.
Limitations :
●
Stanrose® Chemiseal
CRS, as a primary or secondary containment system, is best
installed by skilled and experienced applicators.
●
As a Vinyl Ester,
this material does not bond well to damp substrates. It must be
applied over a surface primed with Stanrose Primer as recommended
●
Minimum/Maximum
ambient and substrate temperature: 15°C/30°C (59°F/86°F).
●
Substrate
temperature must be at least 3°C (5.5°F) above the measured dew
point.
●
Do not apply onto
porous surfaces where moisture vapour transmission will occur
during application.
●
Maximum relative
humidity during application and cure: 85%.
●
Do not hand-mix
Stanrose® Chemiseal CRS; mechanically-mix only.
●
It is very
important to provide efficient ventilation to prevent Stanrose®
Chemiseal CRS fumes from remaining in the coated area, as this
will inhibit proper cure. Ventilation should be provided during
application and during the entire cure period.
●
Minimum wet film
thickness per coat of 10 mils as recommended in the application
section;
●
Due care should be
exercised in applying the system as it is flammable.
●
Protect from
dampness, condensation and water-contact during the initial
24-hour cure period;
●
Stanrose® Chemiseal
CRS is not suitable for use on exterior, slab-on-grade concrete
substrates.
●
While the material
is supplied in colours, it is not intended and should not be used
as a decorative finish, but as a chemical resistant barrier. In
addition to discolouration due to ultraviolet light, exposure to
some chemicals may result in a change in the appearance of the
finish, with loss of gloss values, change in colour and or
staining. This however, does not necessarily constitute a
compromise of this protective surfacing
Technical Data :
|
Packaging :
|
Component A: 3.75 L (1 US gal.)
can
Component B: 80 g (130 mL) plastic container
Colour RAL 7046 Telegrey 2, RAL 3009 Oxide Red and Clear. |
|
Yield Concrete |
|
|
Substrates : |
Smooth Coating
: |
|
|
Primer Coat : |
Stanrose® Primer |
4 m2/L (163 ft2/US gal.) |
|
1st Coat :
|
Stanrose® Chemiseal CRS
|
2.6 m2/L (105 ft2/US gal.)
15 mils w.f.t. |
|
2nd Coat :
|
Stanrose® Chemiseal CRS
|
2.6 m2/L (105 ft2/US gal.)
15 mils w.f.t. |
|
|
|
|
Maximum build
per coat for Stanrose® Chemiseal CRS on vertical surfaces :
10 mils wft. Three coats may be required for the smooth
coating to be produced vertically. |
|
|
|
|
|
|
Steal |
|
|
|
|
Substrates : |
Smooth Coating
: |
|
|
|
|
1st Coat :
|
Stanrose® Chemiseal CRS
|
2.6 m2/L (105 ft2/US gal.)
15 mils w.f.t. |
|
|
2nd Coat :
|
Stanrose® Chemiseal CRS
|
2.6 m2/L (105 ft2/US gal.)
15 mils w.f.t. |
|
|
|
|
|
Maximum build
per coat for Stanrose® Chemiseal CRS on vertical surfaces :
10 mils wft. Three coats may be required for the smooth
coating to be produced vertically. |
|
|
|
|
|
Physical Properties of Stanrose®
Chemiseal CRS after 7 days cure :
Density |
2000
kg/cm3 |
Compressive Strength |
800-900
kg/cm2 |
Flexural Strength |
300
- 350
kg/cm2 |
Modules of Elasticity |
15 x 10-4
kg/cm2 |
Coefficient of linear
thermal expansion |
10-6 cm /cmo
C |
Abrasion resistance (taber
abraser) |
0.500 cm3 |
Chemical Resistance :
The designations of the hereunder given schedule of resistance
mean :
A = completely resistant ,
B = application limited,
C = a very marked attack or a destruction.
CHEMICAL |
Stanrose
Chemiseal CRS |
CHEMICAL |
Stanrose
Chemiseal CRS |
Sulphuric Acid (upto 70% conc.) |
A |
Sodium Hypochlorite (15%) |
A |
Hydrochloric Acid (conc.) |
A |
Sodium / Potassium Cyanides |
A |
Hydrofluoric Acid (upto 10%) |
A |
Calcium Hydroxide (conc) |
A |
Nitric Acid (upto 40%) |
A |
Dichloroethylene (EDC) |
C |
Oxalic Acid (all) |
A |
Benzene |
C |
Acetic Acid (Upto 50%) |
A |
Toluene |
B |
Formic Acid |
A |
Acetone (Upto 10%) |
A |
Lactic Acid |
A |
Ethyl Alcohol |
A |
Chromic Acid (upto 20%) |
A |
Methyl Alcohol |
C |
Phosphoric Acid (Conc) |
A |
Tricholoroethylne |
C |
Sodium Hydroxide of 20% |
A |
Chlorinated Hydrocarbons |
A |
Sodium Hydroxide of 50% |
A |
Aliphatic Hydrocarbons |
A |
Ammonia Liquor of 20% |
A |
Aromatic Hydrocarbons |
A |
Sodium Carbonate (35%) |
A |
|
|
FIRST AID MEASURES :
Swallowed |
: |
Rinse mouth and lips with water.
Do not induce vomiting. If symptoms persist, seek medical
attention. |
Eyes
|
:
|
Flush thoroughly with flowing
water, while holding eyelids open, for 15 minutes to remove
all traces. If symptoms such as irritation or redness persist,
seek medical attention. |
Skin
|
:
|
Remove heavily contaminated
clothing. Wash off skin thoroughly with water. Use a mild soap
if available. Shower if necessary. Seek medical attention for
persistent redness, irritation or burning of the skin. |
Inhaled |
: |
Remove to fresh air, away from
dusty area. If symptoms persist, seek medical attention. |
Advice to Doctor |
: |
Treat symptomatically. |
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